Course Schedules

Classroom 6 Sessions
Online / Live
Live

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Training Course Overview

Operation, Monitoring & Control of Electric Machines & Industrial Processes training course provides a comprehensive understanding of how electric machines and industrial processes are operated, monitored, and controlled to maintain high standards of power delivery and production efficiency. In modern industrial environments, effective control of motors, instrumentation, and process variables is essential for ensuring system reliability, product quality, and operational safety.

This training course covers the principles of electric machines, including motors, generators, and variable speed drives, along with key process control concepts. Participants will explore instrumentation systems such as sensors, transmitters, and actuators used to monitor and regulate industrial processes. The course also introduces advanced control techniques, including SCADA, DCS, and PLC systems, enabling real-time monitoring and automation. Through practical insights and technical applications, participants will gain the ability to analyze system behavior, respond to faults, and optimize industrial operations. This Operation, Monitoring & Control of Electric Machines training course equips professionals with the skills to enhance performance and ensure reliable process control.

Training Course Objectives

Operation, Monitoring & Control of Electric Machines training course aims to develop participants’ ability to manage electric machines and industrial processes through effective monitoring, control, and instrumentation techniques. It provides practical knowledge to improve system performance, safety, and operational efficiency.

  • Understand operation principles of electric machines and control variables
  • Apply monitoring techniques for industrial process parameters
  • Analyze system faults and implement appropriate safety measures
  • Utilize sensors, actuators, and instrumentation systems effectively
  • Differentiate between open-loop and closed-loop control systems
  • Apply SCADA, PLC, and DCS systems in industrial automation
  • Improve process efficiency and maintain consistent product quality

Designed for

Operation, Monitoring & Control of Electric Machines training course is designed for professionals involved in industrial operations, process control, and system monitoring. It is ideal for individuals seeking to enhance their technical expertise in automation, instrumentation, and electric machine control.

  • Project engineers and managers
  • Mechanical and electrical engineers
  • Process and planning engineers
  • Asset and maintenance managers
  • Industrial operations and control professionals
  • Engineers involved in automation and instrumentation

Learning Methods

Operation, Monitoring & Control of Electric Machines training course is delivered through a structured and interactive learning approach that combines theoretical knowledge with practical application. Instructor-led sessions provide detailed explanations of electric machine operation, process control systems, and instrumentation techniques. Participants will gain insights into system behavior, control strategies, and performance optimization.

Visual presentations and technical diagrams are used to explain complex concepts such as control loops, signal processing, and machine dynamics. Training videos enhance understanding of real industrial applications and equipment operation. Practical examples demonstrate the use of sensors, actuators, and controllers in monitoring and controlling industrial processes. Group discussions encourage participants to explore real-world challenges and share experiences. Exercises on SCADA, PLC, and DCS systems provide exposure to modern automation technologies. This blended learning approach ensures participants can confidently apply operation, monitoring, and control techniques in industrial environments.

Course Content

Day 1

Electric Motors, Generators and Variable Speed Drives

  • Principles of rotating machines (motors & generators)
  • Different types of AC and DC machines
  • Control of machine parameters (speed, torque, loading, efficiency, power factor)
  • Stalling of motors, motor start-up and braking techniques
  • Motor protection, safety requirements and precautions
  • Variable speed drive (VSD)
Day 2

Instrumentation & Monitoring of Process Variables

  • Valves, flanges, tanks, and piping systems
  • Process flow diagram (PFD) and process & instrumentation diagram (P&ID)
  • Pressure & level control devices and applications
  • Temperature & flow control devices and actuators
  • Servo mechanism
  • Stepper motors
Day 3

Process Controllers and their Applications

  • Instrumentation/control of process variables (static & dynamic Transfer Function)
  • Automatic control (sensors, actuators, control status and error)
  • Open loop vs. closed loop controllers
  • Analogue vs. digital controllers
  • Batch process control vs. continuous process control
  • Analogue signal conditioning (linearization, filtering)
Day 4

Electronic Controllers and Amplifiers

  • Operational amplifier (op-amp) circuits and applications
  • On-off controller, Proportional (P) controller, Integral (I) controller
  • PI & PID controllers
  • Schmitt trigger
  • Clipper vs. clamper circuits
  • Transistor operation and configurations (CB, CE, and CC)
Day 5

SCADA & PLC Systems, COMMS Protocols and DCS

  • SCADA system structure (field devices, master station, RTUs, data processing)
  • Programmable logic controller (PLC), ladder logic programming
  • Distributed control system (DCS)
  • Basics of PLC, Ethernet & TCP/IP
  • SCADA protocols (DNP3, 60870, 61850)
  • Network topologies

The Certificate

Recognition
  • Anderson Certificate of Completion for delegates who attend and complete the training course
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