Process Plant Optimisation & Energy Conservation

An Intensive 5-day Training Course

Process Plant Optimisation & Energy Conservation

Reducing Process Plant Energy and Maintenance Costs

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
23-27 Jun 2025Dubai - UAE$5,950RESERVE A SEAT
15-19 Sep 2025Abu Dhabi - UAE$5,950RESERVE A SEAT
24-28 Nov 2025Dubai - UAE$5,950RESERVE A SEAT
30 Mar-03 Apr 2026Dubai - UAE$5,950RESERVE A SEAT
15-19 Jun 2026Dubai - UAE$5,950RESERVE A SEAT
28 Sep-02 Oct 2026Dubai - UAE$5,950RESERVE A SEAT
23-27 Nov 2026Dubai - UAE$5,950RESERVE A SEAT
Online sessions
DateVenueFee
12-16 May 2025Online$3,950RESERVE A SEAT
27-31 Oct 2025Online$3,950RESERVE A SEAT
06-10 Apr 2026Online$3,950RESERVE A SEAT
11-15 May 2026Online$3,950RESERVE A SEAT
26-30 Oct 2026Online$3,950RESERVE A SEAT

Training Course Overview

This Process Plant Optimisation & Energy Conservation training course will equip participants with the essential skills to ensure cost-effective operation and maintenance of their process plants. The course will focus on identifying and implementing the most efficient modes that ensure safe and reliable operation while achieving optimal results.

The foundation of process plant optimization lies in energy consumption and plant reliability. To maintain sustainable optimization benefits, production disruptions must be minimized, which necessitates managing degradation processes that impact equipment and systems, as well as adopting effective inspection, maintenance strategies, plans, and methods. Optimization of existing plants can be a powerful way to enhance profitability without the substantial investment required for building a new plant.

This training course will feature:

  • Process Overall Plant Effectiveness (OPE)
  • Best Practices in Operation and Maintenance
  • Business Sustainability and Related Factors
  • Energy Conservation Opportunities
  • Strategies for Improving Plant Profitability

Training Course Objectives

By the end of this training course, participants will be able to:

  • Recognize and understand overall plant effectiveness (OPE)
  • Apply the business focus to ensure sustainable plant profitability
  • Appraise the most cost-effective operation and energy saving methods
  • Describe the managerial tools needed to effectively optimize plant operations
  • Implement the most appropriate operation and maintenance strategies
  • Determine and measure Key Performance Indicators (KPIs) for their plant
  • Identify and apply effective procedures to improve those KPIs

Designed for

This Process Plant Optimisation & Energy Conservation training course will benefit all levels of personnel in a process plant environment. It will enable them to understand the design considerations, construction details and operational parameters associated with process heat exchangers.

This training course is suitable to a wide range of process plant professionals but will greatly benefit:

  • Process Plant Supervisors
  • Plant Engineers and Operators
  • Production and Operation Engineers
  • Maintenance Engineers and Technicians
  • Engineering and Technical personnel involved in improving process plant, petrochemical plant and refinery profitability and energy efficiency

Learning Methods

This Process Plant Optimisation & Energy Conservation training course will utilise a variety of proven adult training techniques to ensure maximum understanding, comprehension and retention of the information presented; this includes PowerPoint presentation. The goals of each participant are discussed to ensure their needs are fulfilled, as far as possible. Questions are encouraged throughout, particularly at the daily wrap up sessions. This provides opportunities for participants to discuss specific issues and, if possible, find appropriate solutions.

The Course Outline

Day One: Appreciation of Process Plant Effectiveness
  • The Concept of Overall Plant Effectiveness (OPE)
  • Constraints in Optimization Operation, Economy and Environment
  • Relationship Between Business and Plant Effectiveness
  • Effects of Equipment Failures on Business
  • Impacts of Operation and Maintenance on Plant Effectiveness
  • Determination of Process Plant Availability
  • Practical Case Study
Day Two: Process Plant Reliability and Improvement Techniques
  • Process Plant Reliability (PPR) and Effectiveness (PPE)
  • Calculation of Process Plant Reliability
  • Determination of Process Plant Effectiveness
  • Parameters Influence Plant Reliability
  • Parameters Influence Plant Effectiveness
  • Plant Reliability and Effectiveness Improvement Methods
  • Case Study
Day Three: Energy Savings Opportunities and Strategies
  • Energy Use in Process Plant and Petrochemical Industry
  • Best Practices in Process Plant Energy Management
  • Heat Integration Methods
  • Pinch Method and Improvement Procedure
  • Thermal Power Plants Energy Saving Options
  • Obstacles for Energy Management Programs
  • Case Study
Day Four: Monitoring and Failure Prevention Methods
  • Methods for Minimizing Static Equipment Failure
  • Strategies for Mitigating Rotating Equipment Down Time
  • Condition Monitoring Methods
  • None Destructive Examination (NDE) Techniques
  • Determination of Equipment Life Time and Remaining Life
  • Methods for Extending Equipment Cycle and Service Time
  • Detailed Case Study
Day Five: Best Practices in Operation & Maintenance Methods
  • Cost-effective Operation and Maintenance Strategies
  • Piping System, Tanks and Pressure Vessels
  • Heat Exchangers, Boilers and Cooling Towers
  • Turbomachinery: Pumps and Compressors
  • Project and Spare Parts Management and Budgeting
  • Practical Case Study
  • Summary and Course Closure

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course
Course Enquiry

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    How can I register for a training course?

    There are several convenient ways to register for our training programs:

    • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
    • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  [email protected]
    • Phone: Reach out to us directly at +971 4 273 3503, and our team will guide you through the registration process.

    When will I receive confirmation of my registration?

    Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

    Where are your training courses held?

    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

    Can I request customized corporate training?

    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

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