Refractories: Applications, Inspection and Maintenance

An Intensive 5-day Training Course

Refractories:
Applications, Inspection
and Maintenance

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
28 Jul-01 Aug 2025Dubai - UAE$5,950RESERVE A SEAT
10-14 Nov 2025Dubai - UAE$5,950RESERVE A SEAT
12-16 Jan 2026Dubai - UAE$5,950RESERVE A SEAT

Training Course Overview

Refractories are vital for ensuring the reliability and efficiency of numerous high-temperature industrial processes. They are crucial for sustaining operational performance, minimizing downtime, and lowering maintenance expenses. This Refractories: Applications, Inspection and Maintenance training course is designed to offer participants a thorough understanding of refractory materials, their uses, and the best practices for inspection and upkeep.

Given the advancements in refractory technology, it is important for technical professionals to stay informed about the latest innovations, physical properties, and application methods. This Refractories: Applications, Inspection and Maintenance training course emphasizes practical knowledge, equipping participants with the skills to evaluate, select, install, and maintain refractories across various industries. Through hands-on workshops and real-life case studies, attendees will gain valuable insights to enhance their expertise and improve operational results.

This training course will feature:

  • Detailed understanding of refractories’ design characteristics, including thermal, mechanical, and chemical properties
  • Comprehensive methods for testing refractories to ensure performance and durability
  • Efficient installation techniques tailored for various industrial applications
  • Root cause analysis for addressing failures and enhancing reliability
  • Best practices for inspection, maintenance, and repair of refractory materials

Training Course Objectives

By the end of this training course, participants will be able to:

  • Explain the characteristics and properties of various industrial refractory materials.
  • Analyze the mechanical, thermal, and chemical properties of refractories for specific applications.
  • Implement appropriate installation techniques to maximize performance and lifespan.
  • Address quality and reliability concerns through effective inspection and testing practices.
  • Apply root cause analysis to identify and resolve issues in refractory performance.

Designed for

This training course is ideal for professionals involved in the application, production, and maintenance of refractory materials. It is particularly beneficial for:

  • Refractory Engineers ensuring optimal material performance
  • Maintenance Engineers managing the longevity of high-temperature equipment
  • Refractory Supervisors overseeing installation and maintenance projects
  • Professionals involved in refractory production and quality control
  • Technical personnel responsible for refractory applications in industrial settings

Learning Methods

This training course uses a variety of adult learning methods to ensure participants fully understand and retain the material. Delivery includes:

  • Formal Lectures: Expert facilitators provide in-depth knowledge of refractory materials and technologies.
  • Case Studies: Real-world scenarios offer practical insights into challenges and solutions.
  • Interactive Examples: Team-based exercises enhance learning through collaboration.
  • Practical Workshops: Hands-on activities allow participants to apply concepts to real-world applications.

Through an engaging mix of theory and practice, this course ensures participants leave with actionable skills and knowledge to enhance the reliability and performance of refractories in their organizations.

The Course Outline

Day One: Overview of Refractories
  • Refractories and Their Role in Modern Industry
  • Categories of Refractories
  • Refractory Standards Developed By ASTM
  • Refractories Based on Chemical Composition (Basic, High Alumina, Silica)
  • Refractories Based on Physical Form (Bricks and Shapes)
  • Refractories Based on Manufacturing Technologies
Day Two: Manufacturing Technologies
  • Significance of Raw Material Selection
  • Manufacturing Process of Pre-Formed Refractories (Bricks and Shapes)
  • Manufacturing of Unformed Monolithics (Castables, Mixes, Plastics, Grains)
  • Safety Issues during Manufacturing
  • Quality Assurance in Manufacturing
  • Environmental Considerations
Day Three: Technical Properties of Refractories
  • Design Properties: Thermal (Refractoriness) Mechanical (Strength, Spalling)
  • Characteristics of Working Refractories: (Max. Service Temperature, Temperature Shock)
  • Thermal Stability of Refractory Structures (Creep and Thermal Expansion)
  • Corrosion Resistance to Hot Liquids, Hot Gases, Melted Metals
  • Wear & Attack Mechanisms of Refractory Materials
  • Qualifications for Working Refractory Structures
Day Four: Testing and Installation
  • Testing of Refractories: Physical, Chemical, Thermomechanical
  • Guidelines for PCE, RUL and other Tests
  • Analysis of Test Results: Crushing Strength and thermal Stress
  • Installation Technique for Preformed Bricks with Mortar
  • Installation Techniques for Monolithics: Castables, Gunning, Ramming, Spray Cast)
  • Workshop: Case Study and Problem Solutions
Day Five: Inspection, Maintenance, Troubleshooting, Repair
  • Inspection of Refractories During Installation and in Operation
  • Preventive Maintenance Checklist
  • Problems in Operation: Typical Failures and Root Causes
  • Troubleshooting Methods
  • Common Repair Techniques
  • Safety and Health Hazards
  • Workshop: Case Study and Problem Solutions

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course
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    • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
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    When will I receive confirmation of my registration?

    Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

    Where are your training courses held?

    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

    Can I request customized corporate training?

    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

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