Course Schedules

Classroom 3 Sessions
Online / Live
Live

Training Course Overview

PSV Fundamentals and PSV Test Bench Operations training course provides a solid foundation in Pressure Safety Valve engineering, inspection, and testing practices. This PSV training course enhances understanding of PSV functions, operational behavior, and the critical role they play in preventing overpressure incidents across process facilities. Participants explore essential PSV concepts, international standards, maintenance strategies, and hands‑on test bench procedures aligned with industry best practices.

Through structured technical sessions and practical demonstrations, delegates learn how to evaluate PSV performance, identify common faults, and apply correct testing and calibration techniques. The Pressure Safety Valve course also emphasizes documentation, regulatory compliance, and modern digital tools that support reliability and safety. By the end of the course, participants gain the confidence and competence required to manage PSV systems effectively and ensure safe, compliant, and reliable plant operations.

Training Course Objectives

The PSV Fundamentals and PSV Test Bench Operations training course aims to strengthen participants’ technical capabilities and practical skills in PSV engineering and testing. It ensures they can confidently apply recognized standards and execute safe, accurate PSV procedures.

  • Understand PSV operating principles and functional behavior
  • Apply international engineering codes and standards
  • Perform PSV testing and calibration procedures
  • Evaluate maintenance requirements and common failure modes
  • Develop effective PSV management and documentation practices

Designed for

This Pressure Safety Valve course is designed for professionals involved in PSV selection, inspection, testing, calibration, maintenance, and operational reliability. It supports both developing and experienced personnel seeking structured, practical, and standards‑based PSV knowledge.

This PSV training course will benefit:

  • Mechanical Engineers
  • Maintenance Engineers
  • Instrumentation Engineers
  • Inspection & Reliability Personnel
  • Plant Operations Supervisors

Learning Methods

Learning in this PSV training course combines instructor‑led technical presentations with highly interactive and practical activities. Participants engage in discussions, engineering calculations, troubleshooting workshops, and API‑based exercises that reinforce theoretical concepts. Real industrial case studies help illustrate common PSV issues and best‑practice solutions.

Hands‑on PSV test bench operations form a key part of the learning experience, allowing delegates to observe calibration rigs, perform lift tests, verify set pressures, and evaluate seat tightness. Demonstration videos and group activities further enhance understanding, ensuring participants gain practical competence that can be directly applied in workplace environments.

Course Content

Day 1

Introduction to Pressure Safety Valves

  • Introduction and Pre-Assessment
  • Safety First – Standard International Units
  • Valve Classification
  • Role in Process Safety & Applications
  • Conventional, Bellows & Pilot PSVs
  • PSV & PRV Operation Principles
  • Interactive API Standards Training Game
Day 2

Codes, Standards, and Installations

  • PSV Sizing & Backpressure Effects
  • Codes, Standards and Specifications
  • API 520 / API 526 Requirements
  • ASME Section VIII Requirements
  • ISO 4126 Overview
  • Correct Installation Practices
  • Group PSV Sizing Exercises    
Day 3

Common Faults and Maintenance

  • Cold Differential Test Pressure
  • Opening Performance Characteristics
  • Valve Parts and Materials
  • Leakage, Flutter and Seat Damage
  • PSV Maintenance Procedures
  • Preventive Maintenance Programs
  • Troubleshooting Case Studies    
Day 4

PSV Test Bench Operations

  • Calibration Rigs & Equipment
  • Valve Testing Procedures
  • Test Bench Setup & Blowdown
  • Lift Test Demonstration
  • Seat Tightness Testing
  • Set Pressure Verification
  • NDT of Pressure Safety Valves    
Day 5

Compliance, Documentation, and Wrap-Up

  • Test Reports & Documentation
  • Regulatory Inspection Preparation
  • PSV Maintenance Simulation
  • Testing Program Development
  • Future Trends & Emergency Shutdown
  • AI, ML & IIoT Applications
  • Conclusions & Post Assessment    

The Certificate

Recognition
  • Anderson Certificate of Completion for delegates who attend and complete the training course
FREQUENTLY ASKED QUESTIONS

Learn more about this course

Yes. The PSV Fundamentals and PSV Test Bench Operations training course can be customised and delivered exclusively for organisations seeking a tailored learning solution. Course content can be adapted to address specific business objectives, operational challenges, industry requirements, and organisational priorities. Customised training allows teams to focus on the topics most relevant to their roles while supporting wider organisational development goals.

No. The PSV Fundamentals and PSV Test Bench Operations training course is open to professionals from a wide range of backgrounds and experience levels. The course content is structured to provide value to both those who are new to the subject and experienced practitioners seeking to deepen their expertise. While some prior knowledge may enhance understanding of certain concepts, it is not a requirement for participation

The PSV Fundamentals and PSV Test Bench Operations training course uses a variety of learning approaches to maximise participant engagement and knowledge retention. These may include expert-led presentations, practical exercises, case studies, group discussions, scenario-based activities, and collaborative learning opportunities. This approach encourages active participation and helps participants translate learning into practical workplace results.

The PSV Fundamentals and PSV Test Bench Operations training course is suitable for professionals who want to expand their knowledge, strengthen their practical skills, and improve their effectiveness within their current or future roles. It is valuable for managers, team leaders, supervisors, specialists, consultants, and professionals seeking to stay current with industry developments and best practices. Whether your goal is career advancement, improved decision-making, or enhanced workplace performance, this course provides relevant knowledge and practical insights to support your professional ambitions.

If you would like additional information about the PSV Fundamentals and PSV Test Bench Operations training course, our professional support team is available to assist with course enquiries, registration guidance, group bookings, and customised training requirements. We are committed to helping you identify the most suitable learning solution for your professional development goals.

 

Participants attending the PSV Fundamentals and PSV Test Bench Operations training course gain access to valuable industry insights, practical techniques, and internationally recognised best practices. The course helps professionals improve performance, strengthen confidence, broaden their perspective, and develop skills that contribute to both personal and organisational success. It also provides an excellent opportunity to exchange ideas and experiences with professionals from diverse sectors and backgrounds.

The PSV Fundamentals and PSV Test Bench Operations training course combines practical knowledge, current industry practices, and expert guidance to create a highly relevant learning experience. Rather than focusing solely on theory, the course emphasises practical application, enabling participants to develop skills and approaches that can be implemented directly within their organisations. This balance of knowledge and practical relevance helps participants achieve meaningful and lasting professional impact.

Yes. Participants who successfully complete the PSV Fundamentals and PSV Test Bench Operations training course will receive a Anderson Certificate of Completion, demonstrating their commitment to professional development and continuous learning. This certificate provides formal recognition of the knowledge and skills gained during the course and can support professional growth and career progression.

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