Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017)

An Intensive 5-day Training Course

Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017)

Investigating Bearing Failures Using ISO Classification and Diagnostic Techniques

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
11-15 Aug 2025Dubai - UAE$5,950RESERVE A SEAT
23-27 Feb 2026Dubai - UAE$5,950RESERVE A SEAT
10-14 Aug 2026Dubai - UAE$5,950RESERVE A SEAT
Online sessions
DateVenueFee
03-07 Nov 2025Online$3,950RESERVE A SEAT
22-26 Jun 2026Online$3,950RESERVE A SEAT
02-06 Nov 2026Online$3,950RESERVE A SEAT

Training Course Overview

In today’s high-pressure industrial landscape, unexpected machinery downtime caused by bearing failures can severely affect both productivity and profitability. The Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) training course goes beyond basic troubleshooting, providing maintenance and reliability professionals with the advanced skills necessary to accurately identify and determine the root causes of complex bearing failures in critical rotating machinery.

Based on the globally recognized ISO 15243:2017 standard, this course allows participants to master the classification system, offering a consistent framework for effectively categorizing various bearing damage mechanisms. The training delves into the complex factors that contribute to bearing failures, such as operational conditions, lubrication practices, contamination, and installation errors, covering issues like fatigue, wear, corrosion, electrical erosion, and handling damage.

By blending theoretical knowledge with practical case studies and visual examples, this course helps participants develop the critical thinking and analytical skills required for successful root cause failure analysis. This will empower professionals to implement targeted corrective and preventative actions, leading to significantly enhanced machine reliability, reduced unplanned downtime, optimized maintenance practices, lower maintenance costs, extended asset lifespan, and improved safety.

Upon completion of this course, you will gain the confidence to make a direct impact on fostering a culture of reliability excellence within your organization, in alignment with best practices for machinery lubrication and asset management.

This training course will feature:

  • Improved Machine Reliability: Addressing true root causes of failures
  • Reduced Unplanned Downtime: Minimizing costly production interruptions
  • Optimized Maintenance Practices: Shifting to proactive and predictive strategies
  • Lower Maintenance Costs: Reducing bearing replacement and repair expenses
  • Enhanced Asset Lifespan: Maximizing return on investment for critical machinery

Training Course Objectives

By the end of this training course, participants will be able to:

  • Expertly Interpret and Apply the ISO 15243:2017 Standard
  • Diagnose and Differentiate Complex Bearing Damage Mechanisms
  • Conduct Comprehensive Root Cause Failure Analysis (RCA) on Failed Bearings
  • Proficiently Utilize Advanced Inspection Techniques and Tools
  • Develop and Implement Proactive and Predictive Maintenance Strategies
  • Contribute to Improved Lubrication Practices

Designed for

This advanced training course is specifically designed for experienced professionals who are directly involved in maintaining and improving the reliability of rotating machinery. 

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Experienced Maintenance and Reliability Engineers
  • Rotating Equipment Specialists and Analysts
  • Condition Monitoring Professionals
  • Plant Engineers and Maintenance Supervisors
  • Failure Analysis Professionals
  • Lubrication Professionals

Learning Methods

This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented.  Through a blend of theoretical knowledge, practical case studies, and visual examples, you will develop the critical thinking and analytical abilities necessary to conduct thorough root cause failure analyses.

The Course Outline

Day One: Introduction to Bearing Damage and ISO 15243:2017 - Laying the Foundation
  • Bearing Types and Applications
  • Overview of Bearing Failure Statistics:
  • Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
  • Structure and Classification System of ISO 15243:2017
  • Why Root Cause Analysis is Critical
Day Two: Fatigue and Wear Mechanisms - Understanding Material Degradation
  • Surface-Origin and Subsurface-Origin Fatigue
  • Abrasive, Adhesive, and Fretting Wear
  • Micropitting and Spalling
  • Oil Analysis (wear debris analysis) and Visual Inspection
  • Connection to Lubrication
Day Three: Corrosion and Electrical Erosion - Chemical and Electrical Threats
  • Chemical Corrosion Causes and Prevention
  • False Brinelling and Fretting Corrosion
  • Preventive Measures, Including Proper Storage, Transportation, and Operational Procedures
  • Current Passage and Electrostatic Discharge Effects
  • Mitigation Strategies (Proper Grounding, Insulation, and the Use of Electrically Insulating Lubricants or Bearing Designs)
  • Detection and Monitoring Techniques
Day Four: Lubrication and Handling-Related Damage - The Human Factor and Lubricant's Role
  • Inadequate and Excessive Lubrication
  • Lubricant Contamination
  • Improper Mounting, Misalignment, and Overloading
  • Role of Vibration and Resonance
  • Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues
Day Five: Root Cause Analysis and Reporting - Solving the Mystery and Preventing Recurrence
  • Step-by-Step RCA Methodology
  • Bearing Disassembly and Inspection
  • Documentation and Reporting of Findings
  • Recommendations for Mitigation and Reliability Improvement
  • Follow-up and Verification

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course

In Association With

Aztech
Copex
Coventry
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    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

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    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

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    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

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