Course Schedules

Classroom 4 Sessions
Online / Live
Live

Introduction

In contemporary petroleum refineries, catalytic cracking and reforming units are essential for transforming low-value feedstocks into high-value transportation fuels and petrochemical intermediates. With the rising global demand for cleaner, higher-octane gasoline and more efficient processing, engineers must gain a deep understanding of the science and technology behind these crucial conversion processes. This Catalytic Cracking and Reforming: Key Technologies in Modern Refineries training course delves into the design, operation, and optimization of Fluid Catalytic Cracking (FCC) and catalytic reforming units. Participants will explore catalyst behavior, reaction mechanisms, process variables, and emissions control methods. Through real-world case studies, common operational challenges will be addressed, focusing on solutions like process optimization, catalyst management, and energy integration.

What are the Goals?

By the end of this training course, participants will be able to:

  • Understand the principles of catalytic cracking and reforming reactions
  • Operate and troubleshoot FCC and reforming units effectively
  • Manage catalyst selection, regeneration, and deactivation issues
  • Optimize process conditions to improve yield and energy efficiency
  • Implement environmental and safety controls in catalytic processes

Who is this Training Course for?

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Process Engineers and Refinery Technicians
  • Chemical Engineers working in refinery operations
  • Catalytic unit operators and supervisors
  • Refinery Project and Maintenance Engineers
  • Energy and Optimization Engineers
  • Professionals involved in process development or performance analysis

How will this Training Course be Presented?

This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes an interactive mixture of lecture-led learning & group discussions.

Course Content

Day 1

Day One: Fundamentals of Catalytic Cracking and Reforming

  • Overview of refinery conversion processes
  • Purpose and role of FCC and reforming in refining
  • Feedstock characterization and properties
  • Reaction mechanisms and product distribution
Day 2

Day Two: Fluid Catalytic Cracking (FCC) Process Design

  • FCC unit configuration and operation
  • Catalyst selection and fluidization behavior
  • Reactor-regenerator design and temperature control
  • Yield optimization and coke management
Day 3

Day Three: Catalytic Reforming Process Design and Operation

  • Reforming reactor types (semi-regenerative, continuous, cyclic)
  • Catalyst types and performance characteristics
  • Reforming chemistry: dehydrogenation, isomerization, cyclization
  • Hydrogen production and recovery systems
Day 4

Day Four: Process Control, Safety, and Troubleshooting

  • Process instrumentation and control strategies
  • Managing pressure, temperature, and feed fluctuations
  • Common operating problems and root cause analysis
  • Safety systems and flare gas handling
Day 5

Day Five: Optimization and Environmental Management

  • Energy integration and efficiency improvements
  • Emission controls and environmental compliance
  • Catalyst life cycle management
  • Case studies: operational improvements in FCC and reforming units

The Certificate

Recognition
  • Anderson Certificate of Completion for delegates who attend and complete the training course
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