Design and Optimization of Sulfur Recovery Units (SRUs)

An Intensive 5-day Training Course

Design and Optimization of Sulfur Recovery Units (SRUs)

Optimizing Sulfur Removal and Environmental Compliance in Refining and Gas Processing Facilities

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
03-07 Nov 2025Dubai - UAE$5,950RESERVE A SEAT
11-15 May 2026Dubai - UAE$5,950RESERVE A SEAT
02-06 Nov 2026Dubai - UAE$5,950RESERVE A SEAT
Online sessions
DateVenueFee
28 Jul-01 Aug 2025Online$3,950RESERVE A SEAT
08-12 Sep 2025Online$3,950RESERVE A SEAT
02-06 Feb 2026Online$3,950RESERVE A SEAT
27-31 Jul 2026Online$3,950RESERVE A SEAT
07-11 Sep 2026Online$3,950RESERVE A SEAT

Training Course Overview

Sulfur Recovery Units (SRUs) are essential in refining and gas processing plants, where they facilitate the removal of hydrogen sulfide (H₂S) from acid gas streams and convert it into elemental sulfur. This process is vital for safeguarding downstream equipment, preventing corrosion, and meeting stringent environmental emission standards. As sulfur recovery processes grow more complex—due to factors such as varying feed conditions, increased throughput, and evolving emission regulations—engineers and technical professionals must have in-depth knowledge of SRU systems, including the Claus process, tail gas treatment, and optimization methods. This Design and Optimization of Sulfur Recovery Units (SRUs) training course offers a comprehensive understanding of SRU design, operation, control, and troubleshooting, with hands-on insights into system performance, sulfur plant integration, and emissions management.

Training Course Objectives

By the end of this training course, participants will be able to:

  • Understand the Claus process and sulfur recovery fundamentals
  • Design and evaluate key components of a sulfur recovery unit
  • Operate and monitor SRUs to maintain efficiency and compliance
  • Analyze tail gas treatment systems and emission reduction methods
  • Troubleshoot common operational issues in sulfur recovery systems

Designed for

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Process and Operations Engineers
  • Refinery and Gas Plant Engineers
  • Environmental Compliance and HSE Professionals
  • Plant Supervisors and Control Room Operators
  • Chemical Engineers involved in sulfur plant design or operations
  • Maintenance and Reliability Engineers

Learning Methods

This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes an interactive mixture of lecture-led learning & group discussions.

The Course Outline

Day One: Fundamentals of Sulfur Recovery and the Claus Process
  • Overview of sulfur compounds in natural gas and refinery gas
  • Role of SRUs in gas processing and refining
  • Basics of the Claus process: thermal and catalytic stages
  • Stoichiometry and reaction chemistry
Day Two: SRU Process Design and Components
  • Acid gas composition and feed preparation
  • Thermal reactor design and reaction furnace operation
  • Waste heat boiler, sulfur condensers, and reheaters
  • Catalytic reactors and sulfur recovery stages
Day Three: Tail Gas Treatment and Emissions Control
  • Tail gas treatment units (TGTU): SCOT process and alternatives
  • Hydrogenation reactors and amine absorbers
  • SO₂ emission control and recovery efficiency
  • Environmental regulations and compliance requirements
Day Four: SRU Operation, Control, and Troubleshooting
  • Process monitoring and control systems
  • Sulfur plant start-up and shutdown procedures
  • Operational challenges: pressure, temperature, feed variations
  • Common issues: sulfur plugging, catalyst deactivation, corrosion
Day Five: Optimization, Safety, and Case Studies
  • Improving SRU recovery efficiency
  • Energy optimization in sulfur plants
  • Safety considerations in H₂S-rich environments
  • Case studies: operational improvement, emission reduction, and incident analysis

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course

In Association With

Aztech
Copex
Coventry
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    • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
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    Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

    Where are your training courses held?

    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

    Can I request customized corporate training?

    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

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