Course Schedules

Classroom 6 Sessions
Online / Live
Live

Introduction

Perfecting Process Safety: From Disaster to Success Training Course focuses on strengthening the knowledge and practical skills required to manage process safety in high-risk industrial environments. As governments and regulatory authorities continue to increase safety expectations, organizations must ensure that process plant managers and engineers maintain strong competencies in process safety management and risk prevention.

This Process Safety Training Course provides participants with a comprehensive understanding of the key principles required to prevent major incidents in process industries. The course examines the systems and practices used to prevent loss of containment, manage operational hazards, and maintain safe plant operations.

Participants will also explore common hazards and control measures within the oil and gas sector, including furnace operations, startup and shutdown risks, and confined space safety. Through practical discussions and real-world examples, this Process Safety Management Training Course helps professionals improve operational reliability, strengthen safety culture, and support effective emergency response strategies in process plants.

What are the Goals?

Perfecting Process Safety: From Disaster to Success Training Course aims to develop participants’ understanding of the critical systems, procedures, and management practices required to maintain safe process operations. The course focuses on improving the ability of professionals to identify hazards, manage risks, and implement effective process safety controls.

By the end of this Process Safety Training Course, participants will be able to:

  • Explain the key foundations and principles of process safety management

  • Understand systems designed to prevent loss of containment in process plants

  • Identify common hazards, risks, and control measures within process industries

  • Analyze operational risks associated with oil and gas processing environments

  • Understand the principles and safety considerations of furnace operations

  • Recognize hazards associated with plant startup and shutdown activities

  • Apply safe entry procedures for confined spaces within industrial facilities

  • Develop effective emergency response strategies for process plant incidents

Who is this Training Course for?

Perfecting Process Safety: From Disaster to Success Training Course is designed for professionals responsible for maintaining safe operations within process plants and industrial facilities. The course supports individuals who require practical knowledge of process safety systems, risk management, and operational safety practices.

This Process Safety Management Training Course is particularly beneficial for professionals who are directly involved in managing plant operations, maintaining equipment safety, or supporting organizational health and safety responsibilities.

This training course will greatly benefit:

  • Process managers responsible for operational safety and plant performance

  • Process engineers involved in process design, monitoring, and safety management

  • Team leaders supervising operational activities within process facilities

  • Maintenance engineers responsible for maintaining plant equipment and safety systems

  • Health and safety personnel involved in managing industrial risk and compliance

How will this Training Course be Presented?

Perfecting Process Safety: From Disaster to Success Training Course uses a practical and interactive learning approach designed to strengthen both theoretical knowledge and real-world application of process safety principles. The course combines structured instruction with practical discussions to ensure participants fully understand the safety systems used within process industries.

Participants will engage in presentations supported by videos, case studies, and guided discussions that illustrate real process safety incidents and lessons learned from industry events. These learning activities help participants understand how safety failures occur and how effective safety systems can prevent major accidents.

Throughout this Process Safety Training Course, participants will analyze practical scenarios related to risk management, furnace operations, confined space safety, and emergency response. Active participation is encouraged to help participants connect course concepts with their operational responsibilities. This interactive approach ensures that participants leave the course with practical insights that support safer and more reliable process plant operations.

Course Content

Day 1

The Foundations of Process Safety

  • Introduction
  • Learning from Accidents
  • Good Practice Standards for the Process Industry (EU and USA)
  • Permit-to-work System
  • Shift Handover the Key Principles
  • Case Study
Day 2

Risk Management and Management of Change

  • Risk Management
  • The Swiss Cheese Model
  • HAZOP Studies
  • Inherent Safer Design
  • Management of Change
  • Case Study
Day 3

Combustion and Confined Space Entry

  • Furnace Operations
  • Firing Conditions
  • Confined Space Entry
  • Cleaning, Isolating and Atmospheric Testing
  • Training
  • Case Study
Day 4

Start Up, Shutdown, Hydrocarbon Storage & Types of Fire & Explosions

  • Start Up & Shutdown
  • Storage Depots – Bund Areas
  • Safety Instrumented Systems
  • Types of Fire & Explosions – VCE, UVCE, BLEVE, Boil Over
  • Case Study
Day 5

Fire and Emergency Response

  • Passive and Active Fire Protection
  • Case Study
  • Emergency Response
  • Review of the Week
  • Evaluation

The Certificate

Recognition
  • Anderson Certificate of Completion for delegates who attend and complete the training course
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