Process Equipment & Piping Systems

An Intensive 5-day Training Course

Process Equipment & Piping Systems

Design, Operation, Failure Evaluation & Repairs

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
23-27 Jun 2025Abu Dhabi - UAE$5,950RESERVE A SEAT
01-05 Sep 2025Dubai - UAE$5,950RESERVE A SEAT
15-19 Dec 2025Dubai - UAE$5,950RESERVE A SEAT
30 Mar-03 Apr 2026Dubai - UAE$5,950RESERVE A SEAT
04-08 May 2026Dubai - UAE$5,950RESERVE A SEAT
31 Aug-04 Sep 2026Dubai - UAE$5,950RESERVE A SEAT
07-11 Dec 2026Dubai - UAE$5,950RESERVE A SEAT
Online sessions
DateVenueFee
30 Jun-04 Jul 2025Online$3,950RESERVE A SEAT
13-17 Oct 2025Online$3,950RESERVE A SEAT
24-28 Nov 2025Online$3,950RESERVE A SEAT
29 Jun-03 Jul 2026Online$3,950RESERVE A SEAT
12-16 Oct 2026Online$3,950RESERVE A SEAT

Training Course Overview

This Process Equipment & Piping Systems training course focuses on the practical aspects of designing mechanical systems, including pressure vessels, storage tanks, thermal equipment, piping systems, and fluid transport machinery. It will explore the performance of these components under various operating conditions, with a detailed explanation of material degradation processes such as corrosion, erosion, fatigue, and others that can lead to equipment failure.

The course features multiple examples and case studies that demonstrate the application of the Fitness for Service (FFS) assessment method, which allows for a quantitative evaluation of the remaining life of any component in service. Additionally, the course will cover methods for preventing failures and provide detailed explanations of these strategies.

The training course will feature:

  • Explanation of mechanical design of pressurized equipment according to ASME Code
  • Consideration of best operating conditions: Integrity Operating Window and MOC
  • Analysis of damage and degradation mechanisms that affect process equipment and piping
  • Guidance for selecting the most appropriate inspection method based on API code guidelines
  • Procedure for assessing the existing flaws and defects in the given component

Training Course Objectives

By the end of this training course, participants will be able to:

  • Understand the safe design and operation of pressurized process equipment
  • Follow the procedure for inspection and testing of process equipment
  • Apply the fundamental concepts and strategies to prevent failures
  • Use the best practices of FFS to estimate the remaining life of operating equipment
  • Select the methods of repair and alteration of pressurized process equipment

Designed for

This training course is designed to benefit all levels of Technical Personnel in the oil and gas industry as well as in chemical and process industries but will greatly benefit:

  • Process, Mechanical and Chemical Engineers
  • Operation and Maintenance Engineers
  • Project Engineers
  • Supervisors and Managers
  • Technical Personnel involved in inspection

The Course Outline

Day One: Overview of Design Features of Process Equipment and Piping System
  • General Concept of Safety in Design: Codes and Standards
  • Design Features of Pressure Vessels and Storage Tanks
  • Design Features of Piping Systems
  • Design Characteristics of Fluid Handling Equipment
  • Design Characteristics of Thermal Equipment
  • Overpressure Protection of Equipment
Day Two: Overview of Operation Issues of Components of Process Equipment
  • Safe Operation of Process Equipment: Integrity Operating Window
  • Over-pressuring of Process Equipment
  • Uncontrolled Runaway Chemical Reaction
  • Overheating of Boiler Tubes
  • Abnormal Operation of Fluid Handling Equipment
  • Vibration of Piping Systems
Day Three: Failure Modes and Fracture Mechanisms
  • Characteristics of Material Used for Construction of Process Equipment
  • Material Degradation Processes
  • Causes of Failures of Process Equipment and Piping Systems
  • Failure Modes
  • Fracture Mechanisms
  • Lessons Learnt from Major World Equipment Failures
Day Four: Design and Operation of Fluid Handling Equipment
  • Condition Monitoring
  • Inspection and Testing Techniques: API 572, API 510, API 570
  • Risk Based Inspection (RBI): API 580
  • Fitness for Service Assessment: API 579/ASME FS1
  • Failure Evaluation and Calculation of Component Remaining Life
  • Failure Prevention Methods
Day Five: Repairs, Alterations and Rerating of Process Equipment
  • Classification of Repairs
  • Repair Best Practices for Pressure Vessels and Other Equipment
  • Rerating of Pressure Vessels
  • Hot Taping and Line Stopping
  • Positive Material Identification (PMI)

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course
Course Enquiry

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    How can I register for a training course?

    There are several convenient ways to register for our training programs:

    • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
    • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  [email protected]
    • Phone: Reach out to us directly at +971 4 273 3503, and our team will guide you through the registration process.

    When will I receive confirmation of my registration?

    Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

    Where are your training courses held?

    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

    Can I request customized corporate training?

    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

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