Process Plant Troubleshooting & Engineering Problem Solving

An Intensive 5-day Training Course

Process Plant Troubleshooting
& Engineering Problem Solving

Latest Technology for Enhancing the
Process Plant Performance and Safety

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
02-06 Jun 2025Dubai - UAE$5,950RESERVE A SEAT
20-24 Oct 2025Istanbul - Turkey$5,950RESERVE A SEAT
12-16 Jan 2026Dubai - UAE$5,950RESERVE A SEAT
19-23 Jan 2026Istanbul - Turkey$5,950RESERVE A SEAT
16-20 Mar 2026Dubai - UAE$5,950RESERVE A SEAT
20-24 Apr 2026Dubai - UAE$5,950RESERVE A SEAT
01-05 Jun 2026Dubai - UAE$5,950RESERVE A SEAT
19-23 Oct 2026Istanbul - Turkey$5,950RESERVE A SEAT
Online sessions
DateVenueFee
07-11 Jul 2025Online$3,950RESERVE A SEAT
08-12 Dec 2025Online$3,950RESERVE A SEAT
26-30 Jan 2026Online$3,950RESERVE A SEAT
13-17 Jul 2026Online$3,950RESERVE A SEAT
07-11 Dec 2026Online$3,950RESERVE A SEAT

Training Course Overview

This Process Plant Troubleshooting and Engineering Problem Solving training course is crucial for organizations looking to cut costs and prioritize employee safety by fostering proactive troubleshooting skills. In today's competitive industrial environment, technical knowledge alone isn't enough to ensure top performance. Companies must also focus on enhancing their problem-solving capabilities. Exceptional troubleshooting skills are essential for "Best-in-Class" companies that strive to lead their industries. This training course not only provides participants with the tools and insights needed but also includes hands-on experience and real-world examples to tackle and resolve operational issues. By completing this course, participants will be better equipped to achieve organizational goals, boosting operational efficiency and consistency throughout production.

This training course will feature:

  • A comprehensive understanding of essential terminologies, tools, and techniques
  • Application of a standardized “Blue-Print” for problem analysis and resolution
  • Techniques for using Maturity Indexing, Planning, and Protocols
  • Engaging case studies, practical exercises, and in-depth analysis
  • Insights into Human Factors as a source of error in troubleshooting

Training Course Objectives

By the end of this training course, participants will be able to:

  • Distinguish between proactive and reactive problem solving and understand their impacts.
  • Develop a structured approach to effective troubleshooting and problem solving.
  • Embrace continuous improvement practices to optimize process performance.
  • Implement principles of teamwork and leadership that encourage support and cooperation.
  • Recognize work practices that promote successful troubleshooting and engineering problem solving.

Designed for

This course is beneficial for a variety of professionals, especially those looking to enhance their problem solving skills in a plant environment:

  • Employees responsible for leading teams and driving productivity improvements
  • Those who face challenges in resolving plant-related problems
  • Professionals in Production, Maintenance Engineering, and Process Engineering roles
  • Supervisors involved in Operations and Maintenance functions
  • Planners, Coordinators, Engineers, and Technologists

Learning Methods

This training course employs proven adult learning techniques to ensure a deep understanding and retention of key concepts. The course is designed to equip participants with comprehensive skills needed for effective problem-solving in complex engineering environments. Participants will engage in a dynamic combination of lectures, interactive discussions, detailed case studies, and hands-on practical exercises. These activities are aimed at reinforcing knowledge and enabling participants to confidently apply troubleshooting skills to a wide variety of real-world scenarios. By the end of the course, attendees will be well-prepared to tackle challenges within process plants, making them valuable assets to their teams and organizations.

The Course Outline

Day One: Basics of Problems Solving
  • Principles of problems` solving
  • Procedure of problems` solving
  • Methods and documents of problems` solving
  • Problem area and detailed procedures (indirect area, manufacturing process problems, product problems, lessons learned)
  • Performance standard (strategic, operational, individual)
  • Critical Relationships
Day Two: Tools & Techniques – Practical Experience
  • Application of decision logic
  • Relationships` analysis
  • Relationship between plant species richness and primary productivity
  • Problem analysis and synthesis
  • Practical Use of Tools and Techniques
  • Project selection methods (benefit/cost ratio, economic model, scoring model, payback period, net present value, discounted cash flow, internal rate of return, opportunity cost, constrained optimization methods, non-financial considerations)
Day Three: Maximizing the Contribution of People in Process Plants
  • The machine-human connection
  • A high-quality digital shift handover process
  • Embrace technology and support human factors
  • Working practices – empowerment or impairment?
  • Individual motivators (external vs. internal motivation)
  • Developing leadership competence
Day Four: Operator, Maintainer, Designer Interface in Process Plants
  • Process plant and machinery specific issues
  • Performance (impacting factors, Performance defined in terms of speed, quality and cost
  • Cross functional problem solving
  • Development of maintenance strategy
  • Life cycle analysis, design for operation, design for maintenance
  • Strategies, planning, and protocols
Day Five: Open Forum
  • Cross function team working
  • Configuration management
  • Development of standards and Key Performance Indicators
  • Auditing the process to a dynamic standard
  • Case studies and action plans
  • Wrap up

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course
Course Enquiry

    Do you want this training to be held on your premises?
    Learn more about our In-house solutions
    FREQUENTLY ASKED QUESTIONS

    Learn More About
    this course

    How can I register for a training course?

    There are several convenient ways to register for our training programs:

    • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
    • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  [email protected]
    • Phone: Reach out to us directly at +971 4 273 3503, and our team will guide you through the registration process.

    When will I receive confirmation of my registration?

    Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

    Where are your training courses held?

    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

    Can I request customized corporate training?

    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

    Still have questions?
    Can’t find the what you are looking for? Contact us and we’ll be happy to assist you.
    Enhance Your Skills

    RELATED COURSES

    STAY UP TO DATE

    SIGN UP FOR OUR NEWSLETTER

    Anderson
    Chat with an assistant

    Florence
    Hello there
    how can I assist you?
    1:40
    ×