Operational Excellence in Refining and Petrochemicals

An Intensive 5-day Training Course

Operational Excellence in Refining and Petrochemicals

Achieving World-Class Performance, Safety, and Sustainability in the Energy Industry

UPCOMING SESSIONS

Classroom sessions
DateVenueFee
03-07 Nov 2025London - UK$5,950RESERVE A SEAT
09-13 Feb 2026Seoul - South Korea$6,950RESERVE A SEAT
16-20 Mar 2026Dubai - UAE$5,950RESERVE A SEAT
20-24 Jul 2026Dubai - UAE$5,950RESERVE A SEAT
02-06 Nov 2026London - UK$5,950RESERVE A SEAT

Training Course Overview

The refining and petrochemical industries are undergoing rapid transformation driven by fluctuating oil prices, intense global competition, tightening environmental regulations, and disruptive technologies. Companies are under increasing pressure to deliver safe, reliable, and cost-efficient operations while simultaneously pursuing sustainability, digital transformation, and innovation.

In this environment, Operational Excellence (OpEx) has become more than a management initiative — it is a strategic necessity. OpEx is about embedding a culture of performance and accountability, streamlining processes, maximizing asset reliability, and ensuring compliance with world-class safety standards. For refining and petrochemical organizations, operational excellence means delivering sustainable results by aligning people, processes, and technology toward continuous improvement.

This Operational Excellence in Refining and Petrochemicals training course provides a comprehensive roadmap for achieving operational excellence in refining and petrochemicals. It combines strategic insights with practical tools, case studies, and workshops to help participants design and implement excellence-driven frameworks that deliver measurable improvements in efficiency, safety, and sustainability. By the end of the program, participants will be equipped to transform their operations into resilient, future-ready organizations that thrive in today’s complex energy landscape.

Training Course Objectives

By the end of this training course, participants will be able to:

  • Understand the principles, frameworks, and global benchmarks of operational excellence in refining and petrochemicals
  • Apply Lean, Six Sigma, and Kaizen methodologies to streamline processes, reduce waste, and optimize performance
  • Enhance asset reliability and maintenance strategies through risk-based, predictive, and condition-based approaches
  • Strengthen safety culture and risk management systems aligned with international standards (API, OSHA, ISO)
  • Harness digital transformation tools (IoT, AI, data analytics, digital twins) for smarter decision-making
  • Integrate sustainability and ESG initiatives into operational frameworks to support energy transition goals
  • Develop a practical roadmap for continuous improvement that ensures resilience, innovation, and competitiveness

Designed for

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Refinery and petrochemical plant managers and supervisors
  • Operations, production, and process engineers
  • Maintenance, reliability, and asset integrity professionals
  • HSE managers and process safety specialists
  • Continuous improvement, Lean Six Sigma, and quality professionals
  • Executives and decision-makers driving performance transformation

Learning Methods

This Operational Excellence in Refining and Petrochemicals training course will utilize a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes a combination of presentations, group exercises, videos and class discussions in order to examine in an in-depth fashion all the elements of the course content.

The Course Outline

Day One: Operational Excellence Foundations in Refining & Petrochemicals
  • Global challenges and opportunities in refining and petrochemical industries
  • The pillars of OpEx: leadership, culture, processes, and technology
  • Linking operational excellence to corporate strategy and business value
  • Key performance indicators (KPIs) and benchmarking world-class operations
  • Organizational culture and leadership alignment for performance excellence
  • Workshop: Assessing OpEx maturity in participants’ organizations
Day Two: Process Optimization and Performance Improvement
  • Lean and Six Sigma methodologies in refining and petrochemicals
  • Waste elimination and process re-engineering: value stream mapping
  • Energy efficiency, yield optimization, and throughput improvement
  • Process monitoring, KPIs, and real-time decision dashboards
  • Digital twins and advanced simulation for operational optimization
  • Case Study: Enhancing refinery margins through process improvements
  • Group Exercise: Designing a continuous improvement project plan
Day Three: Asset Reliability, Maintenance, and Integrity Management
  • Reliability-Centered Maintenance (RCM) and Total Productive Maintenance (TPM)
  • Risk-Based Inspection (RBI) and Fitness-for-Service (FFS) methodologies
  • Predictive maintenance using IoT, sensors, and data analytics
  • Managing critical assets during shutdowns and turnarounds (TAR)
  • Strategies to minimize unplanned downtime and extend asset life
  • Case Study: Improving reliability performance in a petrochemical facility
  • Workshop: Building a reliability improvement framework for critical assets
Day Four: Safety, Risk Management, and Compliance Excellence
  • Principles of Process Safety Management (PSM)
  • HAZOP, HAZID, and Layers of Protection Analysis (LOPA)
  • Root Cause Failure Analysis (RCFA) and incident investigation
  • International standards: API, OSHA, ISO, IEC compliance frameworks
  • Human factors and workforce engagement in safety culture
  • Operational risk management and emergency preparedness
  • Case Study: Transforming safety culture in a major petrochemical complex
  • Interactive Exercise: Simulated safety and risk assessment
Day Five: The Future of Operational Excellence – Digitalization, ESG, and Innovation
  • The role of ESG in refining and petrochemicals: beyond compliance
  • Reducing emissions, flaring, and environmental footprint
  • The energy transition: hydrogen, CCUS (Carbon Capture, Utilization & Storage), and alternative feedstocks
  • Digital transformation: AI, machine learning, and big data in operations
  • Industry 4.0 and the rise of smart plants
  • Leading change: embedding OpEx into organizational DNA
  • Group Workshop: Creating an Operational Excellence Roadmap for participants’ organizations
  • Final Action Plan: Moving from learning to implementation

The Certificate

  • Anderson Certificate of Completion will be provided to delegates who attend and complete the course

In Association With

Aztech
Copex
Coventry
Course Enquiry

    Do you want this training to be held on your premises?
    Learn more about our In-house solutions
    FREQUENTLY ASKED QUESTIONS

    Learn More About
    this course

    How can I register for a training course?

    There are several convenient ways to register for our training programs:

    • Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
    • Email: Share your details, including your name, organization, email address, and selected course, by sending an email to  [email protected]
    • Phone: Reach out to us directly at +971 4 273 3503, and our team will guide you through the registration process.

    When will I receive confirmation of my registration?

    Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.

    What does the training fee cover?

    The training fees include full access to the training venue, along with comprehensive training materials to enhance your learning experience. Additionally, participants will be provided with writing supplies and stationery. To ensure comfort and convenience, the fee also covers lunch and refreshing coffee breaks throughout the duration of the course.

    Where are your training courses held?

    Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.

    Can I request customized corporate training?

    Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.

    Still have questions?
    Can’t find the what you are looking for? Contact us and we’ll be happy to assist you.
    Enhance Your Skills

    RELATED COURSES

    STAY UP TO DATE

    SIGN UP FOR OUR NEWSLETTER

    Anderson
    Chat with an assistant

    Florence
    Hello there
    how can I assist you?
    1:40
    ×