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Classroom 3 Sessions
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Training Course Overview

TEMA Heat Exchangers Training Course provides a practical and comprehensive understanding of modern heat exchanger systems and advanced technologies used across industries. This TEMA Heat Exchangers and Advanced Technologies Training Course focuses on the selection, design, operation, and maintenance of heat exchangers, supported by real-world case studies and industry best practices.

Participants will explore different heat exchanger types, including shell and tube designs, and evaluate their advantages and limitations under varying operating conditions. The course highlights key operational challenges such as fouling, pressure drops, and tube vibration, which can significantly impact performance and cost efficiency.

This Heat Exchanger Design and Maintenance Training Course also emphasizes cost-saving strategies by balancing CAPEX and OPEX considerations. Learners will gain insights into advanced technologies and effective maintenance practices to improve reliability, extend equipment life, and reduce operational costs in demanding industrial environments.

Training Course Objectives

TEMA Heat Exchangers Training Course Objectives aim to develop technical expertise in heat exchanger selection, performance evaluation, and cost-effective operation. The course equips participants with the skills required to optimize efficiency and ensure reliable system performance.

By attending this TEMA Heat Exchangers and Advanced Technologies Training Course, participants will be able to:

  • Select the most suitable heat exchanger type for specific industrial applications
  • Perform thermal sizing and rating of heat exchangers effectively
  • Evaluate performance parameters such as fluid flow, pressure drop, and efficiency
  • Collaborate confidently with vendors during design and procurement stages
  • Participate in inspection, testing, and performance validation processes
  • Apply cost-saving strategies in operation, maintenance, and repair activities

Designed for

TEMA Heat Exchangers Training Course is designed for professionals involved in the design, operation, and maintenance of heat exchanger systems. It is ideal for those seeking to enhance their understanding of advanced heat exchanger technologies and improve cost efficiency.

This Heat Exchanger Design and Maintenance Training Course is suitable for:

  • Process, mechanical, and chemical engineers working with heat transfer systems
  • Project engineers involved in equipment selection and installation
  • Design specialists focusing on heat exchanger technologies
  • Maintenance professionals responsible for inspection and repair activities
  • Technical personnel managing day-to-day operation of heat exchangers

Learning Methods

TEMA Heat Exchangers Training Course Learning Methods are based on a combination of theoretical knowledge and practical application to ensure effective learning outcomes. This course adopts an interactive approach aligned with real industrial practices.

Participants will benefit from expert-led lectures covering TEMA standards, heat transfer fundamentals, and advanced heat exchanger technologies. Workshops and case studies are integrated throughout the course to reinforce learning and provide hands-on experience in solving operational challenges.

The TEMA Heat Exchangers and Advanced Technologies Training Course emphasizes practical problem-solving related to installation, operation, and maintenance. Topics such as fouling mitigation, vibration control, and performance monitoring are explored in detail through real-world examples.

Interactive discussions and knowledge sharing sessions allow participants to exchange experiences and gain deeper insights into cost-saving strategies and efficient maintenance management, ensuring improved performance and reliability of heat exchanger systems.

Course Content

Day 1

Designs and Applications

  • Overview of industrial Heat Exchangers
  • Basics of Heat Transfer and Fluid Flow
  • TEMA Nomenclature and Configurations: Shell and Tube Designs (STHE)
  • Construction Elements of STHE: Tube Bundle, Tube Sheet, Baffles, Nozzles
  • Selection of Geometry Configuration based on Complexity of Fluids
  • Materials of Construction and Fabrication Technologies
Day 2

Operation and Efficiency of STHE

  • Thermal Sizing and Rating of STHE: Specifications per API 660
  • Estimate of Fluid Velocity and Pressure Drop: Pumping Power
  • Efficiency in Operation
  • Performance Monitoring and Testing: Parameter Validation
  • Cost Effective Maintenance and Repair Techniques
  • Control in Operation: Fluid Induced Tube Vibration
Day 3

Advanced Heat Exchangers: Application and Advantages

  • High Pressure Breach Lock Closure Type
  • Texas Tower and Heli Tower
  • Helixchanger and Helifin
  • Tube Insert Technologies
  • Twisted Tube Designs
  • Internally Finned Tubes Design
Day 4

Technical Characteristics of Other Types of Heat Exchangers

  • Efficiency of Reboilers (Thermosiphon, Kettle, etc.)
  • Problems in Operation of Surface Condensers (Shell-side and Tube-side)
  • Plate Heat Exchangers (PHE) and Welded Plate Compablock Design
  • Air-cooled Heat Exchangers: Heat Transfer Control
  • Cooling Towers
Day 5

Operation and Maintenance of Heat Exchangers

  • Installation, Commissioning and Startup of Heat Exchangers
  • Problems in Operation and Troubleshooting Techniques
  • Fouling, Corrosion and Erosion: Mitigation Methods
  • Inspection and Fitness for Service Analysis (FFS API 579)
  • Cost Effective Maintenance: Cleaning and Leak Detection
  • Repair Techniques: Tube Plugging and Retubing

The Certificate

Recognition
  • Anderson Certificate of Completion for delegates who attend and complete the training course
FREQUENTLY ASKED QUESTIONS

Learn more about this course

Yes. The TEMA Heat Exchangers and Advanced Technologies training course can be customised and delivered exclusively for organisations seeking a tailored learning solution. Course content can be adapted to address specific business objectives, operational challenges, industry requirements, and organisational priorities. Customised training allows teams to focus on the topics most relevant to their roles while supporting wider organisational development goals.

No. The TEMA Heat Exchangers and Advanced Technologies training course is open to professionals from a wide range of backgrounds and experience levels. The course content is structured to provide value to both those who are new to the subject and experienced practitioners seeking to deepen their expertise. While some prior knowledge may enhance understanding of certain concepts, it is not a requirement for participation

The TEMA Heat Exchangers and Advanced Technologies training course uses a variety of learning approaches to maximise participant engagement and knowledge retention. These may include expert-led presentations, practical exercises, case studies, group discussions, scenario-based activities, and collaborative learning opportunities. This approach encourages active participation and helps participants translate learning into practical workplace results.

The TEMA Heat Exchangers and Advanced Technologies training course is suitable for professionals who want to expand their knowledge, strengthen their practical skills, and improve their effectiveness within their current or future roles. It is valuable for managers, team leaders, supervisors, specialists, consultants, and professionals seeking to stay current with industry developments and best practices. Whether your goal is career advancement, improved decision-making, or enhanced workplace performance, this course provides relevant knowledge and practical insights to support your professional ambitions.

If you would like additional information about the TEMA Heat Exchangers and Advanced Technologies training course, our professional support team is available to assist with course enquiries, registration guidance, group bookings, and customised training requirements. We are committed to helping you identify the most suitable learning solution for your professional development goals.

 

Participants attending the TEMA Heat Exchangers and Advanced Technologies training course gain access to valuable industry insights, practical techniques, and internationally recognised best practices. The course helps professionals improve performance, strengthen confidence, broaden their perspective, and develop skills that contribute to both personal and organisational success. It also provides an excellent opportunity to exchange ideas and experiences with professionals from diverse sectors and backgrounds.

The TEMA Heat Exchangers and Advanced Technologies training course combines practical knowledge, current industry practices, and expert guidance to create a highly relevant learning experience. Rather than focusing solely on theory, the course emphasises practical application, enabling participants to develop skills and approaches that can be implemented directly within their organisations. This balance of knowledge and practical relevance helps participants achieve meaningful and lasting professional impact.

Yes. Participants who successfully complete the TEMA Heat Exchangers and Advanced Technologies training course will receive a Anderson Certificate of Completion, demonstrating their commitment to professional development and continuous learning. This certificate provides formal recognition of the knowledge and skills gained during the course and can support professional growth and career progression.

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