An Intensive 5-day Training Course
Operational Excellence in Manufacturing
Driving Efficiency, Quality, and Continuous Improvement in Manufacturing
UPCOMING SESSIONS
| Date | Venue | Fee | |
|---|---|---|---|
| 29 Dec 2025-02 Jan 2026 | London - UK | $5,950 | RESERVE A SEAT |
| 30 Mar-03 Apr 2026 | Dubai - UAE | $5,950 | RESERVE A SEAT |
| 03-07 Aug 2026 | London - UK | $5,950 | RESERVE A SEAT |
| 16-20 Nov 2026 | London - UK | $5,950 | RESERVE A SEAT |
Training Course Overview
In today's dynamic manufacturing landscape, characterized by rising customer expectations, global competition, and the rapid integration of Industry 4.0 technologies, achieving mere efficiency is no longer sufficient for sustained success.
This comprehensive Operational Excellence in Manufacturing Course provides the strategic framework to transcend traditional practices and embed a holistic culture of continuous improvement and innovation.
Operational Excellence (OpEx) is a management philosophy that ensures organizations consistently deliver superior value, eliminate waste, and drive sustainable performance gains across all levels. This Operational Excellence Training Course delves into the powerful integration of Lean and Six Sigma methodologies to streamline processes, enhance product quality, and minimize variability.
Participants will learn to develop and implement robust performance measurement systems, foster strong leadership, and cultivate a culture of employee engagement and customer-centric thinking, ultimately building a more agile, resilient, and profitable manufacturing operation.
Training Course Objectives
This course will equip manufacturing professionals with the knowledge and tools to design, implement, and sustain a robust Operational Excellence program within their organization. Participants will learn to apply proven methodologies to drive tangible improvements in efficiency and quality.
- Understand the core principles and essential building blocks required for achieving operational excellence in a manufacturing environment.
- Apply key Lean and Six Sigma tools to effectively streamline operations, reduce waste, and minimize process variability.
- Develop and implement effective strategies for building and sustaining a pervasive continuous improvement culture within manufacturing plants.
- Improve overall operational efficiency through systematic process optimization, key performance metrics, and digital transformation tools.
- Design and execute a practical operational excellence roadmap that is fully aligned with overarching organizational goals.
- Lead organizational change and effectively engage teams to drive excellence initiatives and ensure long-term success.
Designed for
This Operational Excellence Course is designed for professionals responsible for driving productivity, quality, and continuous improvement within a manufacturing setting. It is ideal for those in leadership, engineering, and specialist roles.
- Manufacturing and Operations Managers
- Production Supervisors and Plant Managers
- Quality Assurance and Continuous Improvement Specialists
- Industrial and Process Engineers
- Supply Chain and Logistics Professionals in Manufacturing
- Any professional seeking to enhance productivity, efficiency, and sustainability in manufacturing operations
Learning Methods
This Operational Excellence Training Course employs a dynamic and participatory approach to ensure maximum understanding and practical skill application. The instructor will utilize a variety of proven adult learning techniques, including interactive lectures, collaborative group discussions, and insightful video presentations.
The learning experience is enriched with real-world case studies that illustrate the successful application of OpEx principles, allowing delegates to analyze challenges and develop actionable solutions. This methodology ensures participants can confidently translate theoretical concepts into effective strategies for achieving and sustaining operational excellence in their own manufacturing environments.
The Course Outline
- The evolution of operational excellence in manufacturing
- Competitive drivers: cost, quality, flexibility, and speed
- Key concepts: Lean, Six Sigma, Kaizen, and Continuous Improvement
- Operational excellence framework: people, process, technology, culture
- Case studies of global manufacturing leaders in operational excellence
- Lean manufacturing principles and waste elimination (the 8 wastes)
- Value Stream Mapping (VSM) – identifying bottlenecks and inefficiencies
- Standardized work and 5S workplace organization
- Just-in-Time (JIT) and pull production systems
- Workshop: Creating a Lean process improvement plan for a sample production line
- Six Sigma methodology (DMAIC) for reducing variation
- Tools for root cause analysis (Pareto, Ishikawa/fishbone, FMEA)
- Total Productive Maintenance (TPM) for maximizing equipment reliability
- Embedding Kaizen and continuous improvement cycles
- Group activity: Problem-solving simulation using Six Sigma tools
- Key Performance Indicators (KPIs) for manufacturing excellence
- Overall Equipment Effectiveness (OEE) – measurement and improvement
- Linking performance metrics to strategic objectives
- Leveraging data analytics and Industry 4.0 tools in manufacturing
- Workshop: Building a performance dashboard and KPI alignment plan
- Leadership’s role in operational excellence transformation
- Managing change and overcoming resistance in manufacturing environments
- Building a high-performance culture with employee engagement
- Developing an Operational Excellence Roadmap
- Capstone case study: Designing an end-to-end operational excellence strategy for a manufacturing organization
The Certificate
- Anderson Certificate of Completion will be provided to delegates who attend and complete the course
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How can I register for a training course?
There are several convenient ways to register for our training programs:
- Online: Explore our training calendar, choose the course that suits your needs, and click the “Register Now” button on the course details page.
- Email: Share your details, including your name, organization, email address, and selected course, by sending an email to [email protected]
- Phone: Reach out to us directly at +971 4 273 3503, and our team will guide you through the registration process.
When will I receive confirmation of my registration?
Once your registration is successfully completed, you will receive a confirmation email within 24 hours. This email will contain your registration details, invoice, and the necessary joining instructions for the course.
What does the training fee cover?
Where are your training courses held?
Our training programs are hosted at luxurious five-star hotels in prestigious destinations across the globe. Some of our popular locations include Dubai, London, Kuala Lumpur, Amsterdam, New York, Paris, Vienna, and many other iconic cities.
Can I request customized corporate training?
Yes, we offer tailored corporate training solutions to meet your organization’s specific needs. Please contact us at [email protected] or call +971 4 273 3503 for more information.
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